I have established a standard process for all lumber that comes into my shop. Clear lumber simply is not available today. The old saying "you don't see trees without limbs) is a fact. More importantly regrowth timber is not on the stump nearly long enough to generate clear lumber. It take hundreds of years to achieve this (old growth timber). Today's forest is more like a farm with a long term crop of about 50 years. My solution is as follows:
First is the inspection of the raw material (standard dimensional lumber from the mill)
Glue loose knots if they have a proper appearance
Run all lumber on every side through a drum sander shown next
A double drum sander uses a coarse sanding on the front roll and a finer sanding on the second roll. The result is consistent sizing and surface |
Feed the Beast |
Consistent sizing and surface |
Every edge is sanded |
Lumber ready to be custom cut. All unacceptable defects are cut out. When lumber is prepared in this manner the stain penetrates to achieve a superior finish. |
We stain each piece individually to assure every square inch of the part is coated. We then assomble the components. |
As I mentioned in the beginning, The Process makes all the Difference.
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